SV650 Gas tank leak

[Samnsc]

My 2000 SV650 has developed a crack about 1/4" long in the underside of the tank to the rear of the fuel pump assembly. It has a steady drip. It is currently off the bike and standing on its head so is not currently dripping. All the removal was done last night in the dark in the driveway as I didn't want gas all over my garage floor. I have not had time to throughly inspect the bike to try to determine cause.

How does one go about repairing such a crack? JB Weld? Get someone who knows what they're doing to solder or braze it?

Thanks for advice/ideas.

Sam

[Mastros2]

Look on E-bay for a replacement tank.  Maybe even aftermarket tank that can hold more fuel (sorry, can't have enough fuel!).  

Call a welder and ask them.  They would have to empty and clean it prior to welding but might only cost a few bucks.  If the crack is not visible when the tank is on the bike, leave the weld alone or buy touch up paint to avoid corrosion.

[bomber]

most welders are gonna ask (er, make that demand) that the tank be boiled out at a radiator shop -- no one that's interested in seeing ten minutes into the future wants to weld a tank full of fumes --

you may have some trouble finding someone local to tackle the gig --

before you do that, ask yourself why it cracked, and what's to keep it from happening again (50 miles after you get the first crack welded up?)

+1 on ebay

[Samnsc]

Thanks guys. I'm checking on local welder/brazer.
Got to love the wife. Her question: "How long do you plan on keeping this bike?" My answer: "till the girls graduate from college." Wife: "Then get a brand new tank."
That just may be my solution right there.

Sam

[bomber]

Sam -- that there is a keeper! Good for you!

[thatguy]

I use a old radiator repair guy.He's great and timely.If the new tank is too pricey look for a good repair shop in your area and ask them.